Obzorzlin.com >> Services >> Mechanical services >> Toolmaking & Mold Manufacturing

Free Capacity: Toolmaking & Mold Manufacturing

We offer free production capacities. We have modern equipment, an experienced team, and we ensure the complete process – from development and design to assembly and testing of tools. We also handle demanding repairs (e.g., foreign molds without documentation), development of new custom solutions, and small-series production.

We offer manufacturing of:

  • injection molds

  • stamping, bending, punching, and progressive tools

  • drilling, clamping, riveting, and welding fixtures

  • automated technological and assembly multi-purpose equipment

  • gauges and control fixtures

Machining and Toolmaking Services:

  • turning

  • milling, coordinate drilling, and grinding

  • grinding (surface grinding - dry grinding only, cylindrical grinding - smaller parts suitable for manual clamping)

  • electrical discharge machining (die-sinking EDM, wire EDM)

  • measurement

  • assembly of new tools, finishing work, testing

Activities offered in cooperation:

  • heat treatment

  • special heat treatment (vacuum hardening, etc.)

  • surface treatments

  • special production (e.g., thread grinding)

 

Development, Design, and Machinery

Development and design of molds, tools, fixtures, and equipment is carried out using CAD/CAM systems SolidWorks and CATIA. We commonly process standard 2D and 3D formats.

The machinery includes all technologies required for the production of high-quality fixtures and tools. In addition to conventional machine tools, we have electrical discharge machining technology (wire EDM) on high-precision machines.

In-house testing and emergency services:

  • manufactured molds are verified in the local injection molding shop, which has injection molding machines with a clamping force up to 2200 kN

  • testing of forming, stamping, and bending tools is carried out in the OBZOR metal stamping shop

  • we extract/erode broken taps and broken drill bits

  • we perform repairs of Chinese molds or molds with missing drawing documentation

Machine equipment

Activities Machines
CNC machining
five-axis CNC machining centre

vertical CNC machining centre

HERMLE B300 (800x600x500)

DECKEL Maho DMC 64V Linear (640x600x500)

CNC 

high speed graphite milling center

GRAPHITE MILL CT-600

Turning, milling tool lathes 

mills

shaper
SV 18 RB/ 750
SM 16B
FNG J32, FA - 4V

GH400 U
Coordinate drilling and grinding boring machines
coordinate grinder for holes
2E450 A, 2431 SF 10
Grinding:
flat
round

flat grinders
round grinders

BPH20 NA, BPH320 A, BRH20 A/N
BUA J 28/ 630, BUA 16
Electrical discharge machining:
sinking

Wire cutting


hole miller (Charmilles)

wire-cutters

AGIECHARMILES FORM P350(350x250x300)
IMPACT 2 (350x250x350)
FANUC-α1ic
HITACHI R355 (350x500x300)
Measuring microscope, depth gauges, altimeters
TESA - HITESET 350- 1D, SONET: X-Y-Z
Mechanical workshop VR2, BK20, CZR600- 2, TCC 5 (DI profile, EOC, Airtool and similar)  
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